D E E S H A N T P O L S O N

POK for Barrier Application

POKETONE® New Barrier Solution of PK & EVOH Blend

POKETONE™

EVOH

POKAL(PK+EVOH+EAA)

POKAL(PK+EVOH+EAA)

Existing barrier polymers including EVOH, MXD6, PVA, etc., have been enlarged the applications and market by useful characteristics respectively. But, high price and own weaknesses limit their usage. Many customers who want to overcome the existing field need new barrier materials. POKETONE itself has good barrier property because of unique chemical structure and OTR is 10~100 times higher than EVOH as film or sheet.

 

Hyosung discovered that the blend of PK and high flow EVOH showed extremely high barrier property compared with existing materials. And, finally announced the ternary blend including EAA(Ethylene Acrylic Acid) is the most balanced formulation(POKAL), and could replace the existing polymers. POKAL’s extremely low OTR will be applied to much thinner thickness and cost-competitive product.

 

POKAL formulation’s optimal ratio is 30~48% of POKETONE M710F, 65~48% of high flow EVOH and about 5% of EAA. And we propose pellet blending before production for reducing melt degradation. POKETONE itself can be used for a container of fuel and oils, because of excellent barrier property and low swell. The producer can up-grade his products by selecting POKETONE.

POKETONE, The New ENPLA

Aliphatic Polyketone Terpolymer: New ENPLA

 

  • Copolymer of CO and olefin(Ethylene & Propylene); Linear carbon chain polymer with Ketone(-C=O) radical and olefin
  • The new Enpla commercialized by Hyosung Chemical, 2015; Melting Temp 220℃, HDT(18.6kgf/cm2) 102~105℃

Barrier Properties of POKETONE

Poketone’s possibility for barrier polymer

  • Ketone(–C=O) radical chemical structure
  •  Higher crystallinity with good chemical resistance: abt 30%
  •  Glass transition temperature(Tg): 3~5℃ with DMA(Dynamic Mechanical Analysis) or 12~14℃ with DSC(Differential Scanning
    Calorimeter, 2nd scanning)

O2 barrier property of Poketone

Other Polymers

  1. EVOH 32mole – 0.3 ~ 0.5 cc
  2. EVOH 44mole – 1.9 ~ 3.0 cc
  3. PET Film – ~50cc
  4. Polyamide6 – 25 ~ 100 cc
  5. PVDC – 5 cc

PK Film, Sheet thickness ()

Fig. O2 Permeability (STD 20) by thickness of Polyketone

POKAL Formulation(POKETONE/EVOH Blend)

Proposal for barrier packaging material to replace EVOH.

▪ Poketone : EVOH : Nucrel 31001(or Primacor 1410) = 29 : 68 : 3

(Recommended Blend Ratio EVOH : M710F ~ 7 : 3 (PK ≤ 30%)

– Poketone; M710F(Low Tm Grade)
– EVOH; Higher melt flow grade is better than low melt flow 

– When optimized condition, the Poketone content of Pokal formulaton could be 30~60%.

▪ Dry blend

▪ Same Extrusion Condition as EVOH
– N2 purging to extruder is the very helpful way to reduce the oxidation of POKAL during
processing.

Tie-resin for Pokal is same as EVOH.

Polymer blend’s barrier theory

  • 3 types of polymer blend; Blend, Lamellar, Series Model
  •  Series Model could reduce material cost.
  • Ternary blend including EAA(ethylene acrylic acid copolymer) is the solution of gelation and delamination problem of Pokal
    formulation.
  • The optimized content of EAA content effect influence peeling strength and stiffness of film.

Adding EAA(Nucrel) helps
– Miscibility of EVOH & PK M710F itself
– Increasing peel strength
Recommended EAA dosing is about 3-5%

Oil Barrier Properties of POKETONE

Gasoline Barrier

  • Poketone has excellent barrier property for gasoline, and the
    barrier level is similar to EVOH and very higher than polyolefin
    and specialty polyamide like PA12.
  • Poketone is being tried to tube and bottle applications for
    replacement of expensive existing materials.

CE10(Ethanol contained gasoline) Barrier

  • Poketone’s barrier property is equivalent to EVOH, much
    better than PA12.

Fuel C = Toluene 50% + Isooctane 50%
(equivalent to gasoline)
CE10 = Fuel C 90% + Ethanol 10%

  • Other Fuel Barrier
    Poketone has excellent barrier property about other fuels.

 

Fuel C = Toluene 50% + Isooctane 50%
(equivalent to gasoline)
CM15 = Fuel C 85% + methanol 15%

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