Existing barrier polymers including EVOH, MXD6, PVA, etc., have been enlarged the applications and market by useful characteristics respectively. But, high price and own weaknesses limit their usage. Many customers who want to overcome the existing field need new barrier materials. POKETONE itself has good barrier property because of unique chemical structure and OTR is 10~100 times higher than EVOH as film or sheet.
Hyosung discovered that the blend of PK and high flow EVOH showed extremely high barrier property compared with existing materials. And, finally announced the ternary blend including EAA(Ethylene Acrylic Acid) is the most balanced formulation(POKAL), and could replace the existing polymers. POKAL’s extremely low OTR will be applied to much thinner thickness and cost-competitive product.
POKAL formulation’s optimal ratio is 30~48% of POKETONE M710F, 65~48% of high flow EVOH and about 5% of EAA. And we propose pellet blending before production for reducing melt degradation. POKETONE itself can be used for a container of fuel and oils, because of excellent barrier property and low swell. The producer can up-grade his products by selecting POKETONE.
POKETONE, The New ENPLA
Aliphatic Polyketone Terpolymer: New ENPLA
Copolymer of CO and olefin(Ethylene & Propylene); Linear carbon chain polymer with Ketone(-C=O) radical and olefin
The new Enpla commercialized by Hyosung Chemical, 2015; Melting Temp 220℃, HDT(18.6kgf/cm2) 102~105℃
Barrier Properties of POKETONE
Poketone’s possibility for barrier polymer
Ketone(–C=O) radical chemical structure
Higher crystallinity with good chemical resistance: abt 30%
Glass transition temperature(Tg): 3~5℃ with DMA(Dynamic Mechanical Analysis) or 12~14℃ with DSC(Differential Scanning Calorimeter, 2nd scanning)
O2 barrier property of Poketone
Other Polymers
EVOH 32mole – 0.3 ~ 0.5 cc
EVOH 44mole – 1.9 ~ 3.0 cc
PET Film – ~50cc
Polyamide6 – 25 ~ 100 cc
PVDC – 5 cc
PK Film, Sheet thickness (㎛)
Fig. O2 Permeability (STD 20㎛) by thickness of Polyketone
POKAL Formulation(POKETONE/EVOH Blend)
■ Proposal for barrier packaging material to replace EVOH.
– Poketone; M710F(Low Tm Grade) – EVOH; Higher melt flow grade is better than low melt flow
– When optimized condition, the Poketone content of Pokal formulaton could be 30~60%.
▪ Dry blend
▪ Same Extrusion Condition as EVOH – N2 purging to extruder is the very helpful way to reduce the oxidation of POKAL during processing.
■ Tie-resin for Pokal is sameas EVOH.
Polymer blend’s barrier theory
3 types of polymer blend; Blend, Lamellar, Series Model
Series Model could reduce material cost.
Ternary blend including EAA(ethylene acrylic acid copolymer) is the solution of gelation and delamination problem of Pokal formulation.
The optimized content of EAA content effect influence peeling strength and stiffness of film.
Adding EAA(Nucrel) helps – Miscibility of EVOH & PK M710F itself – Increasing peel strength Recommended EAA dosing is about 3-5%
Oil Barrier Properties of POKETONE
Gasoline Barrier
Poketone has excellent barrier property for gasoline, and the barrier level is similar to EVOH and very higher than polyolefin and specialty polyamide like PA12.
Poketone is being tried to tube and bottle applications for replacement of expensive existing materials.
CE10(Ethanol contained gasoline) Barrier
Poketone’s barrier property is equivalent to EVOH, much better than PA12.
Fuel C = Toluene 50% + Isooctane 50% (equivalent to gasoline) CE10 = Fuel C 90% + Ethanol 10%
Other Fuel Barrier Poketone has excellent barrier property about other fuels.
Fuel C = Toluene 50% + Isooctane 50% (equivalent to gasoline) CM15 = Fuel C 85% + methanol 15%